Journal of Inorganic Materials ›› 2022, Vol. 37 ›› Issue (3): 241-254.DOI: 10.15541/jim20210590
Special Issue: 2022年度中国知网高下载论文
• REVIEW • Previous Articles Next Articles
CAO Jiwei1,2(), WANG Pei1,2, LIU Zhiyuan1,2, LIU Changyong1,2, WU Jiamin3,4(), CHEN Zhangwei1,2()
Received:
2021-09-26
Revised:
2021-10-18
Published:
2022-03-20
Online:
2021-11-01
Contact:
WU Jiamin, associate professor. E-mail: jiaminwu@hust.edu.cn; CHEN Zhangwei, professor. E-mail: chen@szu.edu.cn
About author:
CAO Jiwei (1989-), male, PhD. E-mail: caojiwei@szu.edu.cn
Supported by:
CLC Number:
CAO Jiwei, WANG Pei, LIU Zhiyuan, LIU Changyong, WU Jiamin, CHEN Zhangwei. Research Progress on Powder-based Laser Additive Manufacturing Technology of Ceramics[J]. Journal of Inorganic Materials, 2022, 37(3): 241-254.
Fig. 3 ZrO2 ceramic parts and their morphologies prepared by SLS combined with isostatic pressing[28] (a, d) ZrO2 ceramic green bodies and their morphologies printed by SLS; (b) Warm isostatic pressure equipment; (c, e) ZrO2 ceramics and their microstructures after warm isostatic pressing sintering. SLS: Selective laser sintering; WIP: Warm isostatic pressing
Fig. 4 Preparation process of SiC ceramics and its composite parts by SLS[33,36-37] (a-d) Reaction sintering of Cf/SiC ceramic matrix composites by SLS technology; (e-h) SLS preparation process of SiC/SiC ceramics PF: Phenolic resin; Cf: Carbon fiber; SLS: Selective laser sintering; LSI: Liquid silicon infiltration; PIP: Precusor infiltration pyrolysis
Fig. 5 Methods of porous ceramic by SLS technology[38,39,40,41] (a) Pre-treatment of ceramic particles and SLS; (b) Sintering of porous ceramic;(c) Porous mullite ceramic; (d) Porous Al2O3 ceramic; (e) Porous Si3N4 ceramic; SLS: Selective laser sintering
Fig. 6 Application of porous ceramic by SLS technology in biomedicine (a, b) CC-PLLA porous skull scaffolds and their mechanical properties[43]; (c, d) Porous biological ceramic scaffolds and their micromorphologies[48] SLS: Selective laser sintering
Fig. 8 Ceramics and their microdefects printed by selective laser melting[51,52] (a) ZrO2 sample; (b, c) Al2O3 samples and cracks; (d) Un-melted alumina balls
Fig. 9 Formation of closed pores and pits of ceramic by SLM[54] (a) SLM printing process and Al2O3/GdAlO3/ZrO2 ternary eutectic ceramics; (b) Formation process of the closed pores and pits
Fig. 11 Ceramic printed by LENS[62,67] (a) Al2O3 spherical particles; (b, c) Large-sized cylindrical Al2O3 ceramic, stress-strain curve and fracture morphology of Al2O3 ceramic; (d) Single-bead wall part fabricated with different laser power; (e) Typical geometry of the cross-section of a single-bead wall part
Fig. 13 CO2 laser preheating method, induction preheating method and prepared ceramics (a) CO2 laser preheating method and ZrO2/Al2O3 ceramic prepared by SLM[77]; (b) Induction preheating method and ZrO2/Al2O3 ceramic prepared by LENS[75]
Technology | Raw materials | Post-treatment | Dimensional accuracy | Ref. | |
---|---|---|---|---|---|
PBF | SLS | Al2O3, ZrO2, Si3N4, SiC, Cf/SiC, Si3N4-SiC/SiO2, mullite, porous bio-ceramics such as PA-PEEK, HA-PC, CC-PLLA, etc. | Debinding, isostatic pressing/infiltration pyrolysis, pressureless sintering/reactive sintering | High | [ |
SLM | Al2O3, ZrO2, ZrO2/Al2O3, MoSi2-Si3N4, ZrB2/ZrC, Al2O3-based eutectic ceramics | None | Low | [ | |
DED | LENS | Al2O3, ZrO2/Al2O3, Al2O3-based eutectic ceramics | None | Low | [ |
Table 1 Comparation of powder-based laser additive manufacturing technologies of ceramics
Technology | Raw materials | Post-treatment | Dimensional accuracy | Ref. | |
---|---|---|---|---|---|
PBF | SLS | Al2O3, ZrO2, Si3N4, SiC, Cf/SiC, Si3N4-SiC/SiO2, mullite, porous bio-ceramics such as PA-PEEK, HA-PC, CC-PLLA, etc. | Debinding, isostatic pressing/infiltration pyrolysis, pressureless sintering/reactive sintering | High | [ |
SLM | Al2O3, ZrO2, ZrO2/Al2O3, MoSi2-Si3N4, ZrB2/ZrC, Al2O3-based eutectic ceramics | None | Low | [ | |
DED | LENS | Al2O3, ZrO2/Al2O3, Al2O3-based eutectic ceramics | None | Low | [ |
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