无机材料学报 ›› 2011, Vol. 26 ›› Issue (7): 696-700.DOI: 10.3724/SP.J.1077.2011.00696

• 研究论文 • 上一篇    下一篇

大气等离子体喷涂Sm2Zr2O7涂层的结构和性能

于建华1,2, 赵华玉1,2, 周霞明1,2, 陶顺衍1,2, 丁传贤1,2   

  1. (1. 中国科学院 特种无机涂层重点实验室, 上海200050; 2. 中国科学院 上海硅酸盐研究所, 上海200050)
  • 收稿日期:2010-09-09 修回日期:2010-11-01 出版日期:2011-07-20 网络出版日期:2011-06-20
  • 作者简介:于建华(1984-), 女, 博士研究生. E-mail: yujianhua@mail.sic.ac.cn

Microstructure and Properties of Air Plasma Sprayed Sm2Zr2O7 Coatings

YU Jian-Hua1,2, ZHAO Hua-Yu1,2, ZHOU Xia-Ming1,2, TAO Shun-Yan1,2, DING Chuan-Xian1,2   

  1. (1. Key Laboratory of Inorganic Coating Materials, Chinese Academy of Sciences, Shanghai 200050, China; 2. Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050, China)
  • Received:2010-09-09 Revised:2010-11-01 Published:2011-07-20 Online:2011-06-20

摘要: 稀土锆酸盐材料具有比Y2O3部分稳定ZrO2陶瓷低的热导率, 是新型热障涂层的潜在候选材料之一. 利用大气等离子体喷涂技术以喷雾造粒的Sm2Zr2O7粉体制备涂层, 并在相同条件下沉积8wt%Y2O3稳定ZrO2涂层. 对比评价了两种涂层的结构、热物理性能和力学性能. X射线衍射结果表明, 制备态Sm2Zr2O7涂层为缺陷萤石结构. 扫描电镜分析显示, Sm2Zr2O7和8wt%Y2O3稳定ZrO2涂层为典型的层状结构, 内部有很多气孔、裂纹等缺陷. 800℃测得的 Sm2Zr2O7涂层的热导率为0.44 W/(mK), 比相同条件下测得的8wt%Y2O3稳定ZrO2涂层的热导率低~40%, 两者的热膨胀系数相似. 力学测试结果显示, Sm2Zr2O7涂层的抗折强度、硬度和弹性模量均低于8wt%Y2O3稳定ZrO2涂层.

关键词: 等离子体喷涂, Sm2Zr2O7涂层, 热导率, 力学性能

Abstract: Rare-earth zirconates with a pyrochlore structure have attracted great attention for potential application in thermal barrier coating systems. In the present work, Sm2Zr2O7 coatings were deposited by atmospheric plasma spraying technology. Their microstructure, thermo-physical and mechanical properties were examined, and compared with that of 8wt% Y2O3 stabilized ZrO2 coatings which was deposited under the same plasma spraying conditions. X-ray diffraction result shows that the as-sprayed Sm2Zr2O7 coating exhibits a defective fluorite structure. The thermal conductivity of Sm2Zr2O7 coating measured at 800℃ is 0.44W/(mK), about 40% lower than that of 8wt% Y2O3 stabilized ZrO2 coating, but the expansion coefficients of both coatings are similar. The Sm2Zr2O7 coating exhibits lower bending strength, microhardness and elastic modulus compared with 8wt% Y2O3 stabilized ZrO2 coating.

Key words: plasma spraying, Sm2Zr2O7 coating, thermal conductivity, mechanical property

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