宽带隙、高折射率聚偏四氟乙烯/TiO2-ZrO2光学膜的 制备和表征
张裕卿1, 赵丽丽2, 许世龙1, 张超1, 陈笑迎2, 宋力昕2
1. 天津大学 化工学院, 天津300072
2. 中国科学院 上海硅酸盐研究所, 特种无机涂层重点实验室, 上海201800
摘要

以氧氯化锆(ZrOCl2·8H2O)为锆源, 钛酸丁酯(Ti(OBu)4)为钛源, 聚偏氟乙烯(PVDF)为有机添加剂, 采用溶胶-凝胶法在K9玻璃基片上制备PVDF/TiO2-ZrO2光学膜, 提高了ZrO2-TiO2光学膜的综合性能。然后采用SEM、FT-IR、接触角以及紫外/可见/近红外透射光谱等手段对PVDF/TiO2-ZrO2光学膜的组成、光学性能和抗激光损伤阈值进行了研究。SEM测试表明, 在K9玻璃基片上制备了光学膜。PVDF的添加导致水与薄膜的接触角增大。ZrO2-TiO2光学膜的光学带隙随ZrO2含量的增加而略微增大, PVDF/ZrO2(50mol%)-TiO2薄膜的光学带隙随PVDF质量分数的增加而增大。另外, ZrO2-TiO2光学膜的折射率随ZrO2摩尔分数的减小而增大, PVDF/ZrO2(50mol%)-TiO2膜的折射率随PVDF质量分数的增加而增大。

关键词: ZrO2; TiO2; PVDF; 光学膜
中图分类号:TB34   文献标志码:A    文章编号:1000-324X(2013)06-0671-06
Preparation and Characterization of Polyvinylidene Fluoride/ZrO2-TiO2Optical Film with Wide Band Gap and High Refractive Index
ZHANG Yu-Qing1, ZHAO Li-Li2, XU Shi-Long1, ZHANG Chao1, CHEN Xiao-Ying2, SONG Li-Xin2
1. School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China
2. The key Laboratory of Coating Materials, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 201800, China
Corresponding author: ZHAO Li-Li, professor. E-mail:zll@mail.sic.ac.cn
Abstract

To improve the integrative properties of ZrO2-TiO2 optical film, polyvinylidene fluoride (PVDF)/ZrO2-TiO2 film was coated on the K9 glass substrate by Sol-Gel method using ZrOCl2·8H2O and Ti(OBu)4as precursor of Zr and Ti, respectively. Using PVDF as organic additive, PVDF/ZrO2-TiO2 optical films were characterized by SEM, FT-IR and contact angle. Then the optical properties of the PVDF/ZrO2-TiO2 optical films were investigatedviaUltraviolet/ Visible/Near Infrared transmission spectrum, optical band gap (Eg) and refractive index. SEM images indicate that the optical films are successfully prepared on the glass substrates. The addition of PVDF in the optical films increases the contact angle between water and the films.Eg of ZrO2-TiO2optical films are slightly widened with the increasing of ZrO2content, andEg of PVDF/ZrO2(50mol%)-TiO2 films are widened as the mass fraction of PVDF increases. In addition, refractive indexes of ZrO2-TiO2 optical films increase as the mole fraction of ZrO2 decreases, and refractive indexes of PVDF/ZrO2(50mol%)-TiO2 films increase as the mass fraction of PVDF increases.

Keyword: ZrO2; TiO2; PVDF; optical film

Optical film is an important part of high energy laser system nowadays, so the improvement of the integrative properties of the optical films can promote the broad application of the laser system[ 1]. Traditional physical preparation methods of optical films easily generate chemical defects and compact structure, and can not give optical film with large caliber and irregular shape. They cost highly and the films show poor performance of resistance to laser damage[ 2]. Sol-Gel method is very easy to realize large-scale preparation of the film on the substrates with irregular shapes and different materials[ 3]. The advantages of Sol-Gel method are as follows: the preparation is easy and conducted at low-tempearature[ 4]; the thickness, chemical composition and microstructure of the film are felexible to control; chemical defects can be effectively avoided[ 5, 6, 7]. Therefore, it is of great theoretical and potential interests to develop optical films with excellent optical capabilities by using Sol-Gel method.

For the optical films the higher laser induced damage threshold can be achieved by the wider optical gap. At present, many kinds of optical films with wide optical band gap and high refractive index have been studied. Among these films, ZrO2 and TiO2 receive much attention because of their good chemical properties and thermal stability, low absorption and dispersion in the visible and near infrared region, wide optical band gap, high refractive index and some other advantages[ 2].

Nowadays, ZrO2 film has been widely investigated. Thomas[ 8] and Floch[ 9] prepared ZrO2/SiO2 film with high reflection index via Sol-Gel process. Shen[ 10] prepared ZrO2filmwith high refractive index by hydrolyzing ZrOCI2·8H2O via hydrothermal method. Recently, Oda[ 11], Pradhan[ 12] and Antonello[ 13] have studied TiO2film with high reflection. ZrO2film has high laser induced damage threshold and high light transmittance, but it has low refractive index. On the contrary, TiO2film has low laser induced damage threshold and low light transmittance, and it has high refractive index. Recently, Liang[ 2] prepared ZrO2-TiO2film via Sol-Gel method. By combining the laser induced damage threshold of ZrO2 with the high refractive index of TiO2, the ZrO2-TiO2 film has fine optical properties and performance of anti-laser-induced damage. However, pure inorganic film has loose film stress and poor compatibility with the substrate. PVDF with good film forming properties and mechanical properties may become additive of optical film to improve the film stress and compatibility with the substrate[ 14, 15]. Consequently, it is proposed to prepare wide optical band gap and high refractive index PVDF/ZrO2-TiO2film.

1 Experimental
1.1 Materials

Polyvinylidene fluoride (PVDF, chemical reagent grade), N,N-dimethylacetamide (N,N-DMAc, chemical reagent grade), tetrabutyl titanate (Ti(OBu)4, chemical reagent grade), absolute ethanol (chemical reagent grade), deionized water (chemical reagent grade), hydrochloric acid ((analytical reagent grade, 0.37wt%), zirconyl chloride octahydrate (ZrOCl2·8H2O, chemical reagent grade), K9 optical glass substrate, alkaline washings (chemical reagent grade).

1.2 Preparation process

The K9 optical glass substrate was thoroughly rinsed in the alkaline solution and washed by water. Then it was ultrasonically cleaned in absolute alcohol and deionized water, respectively. Finally, it was dried.

The TiO2 sol was prepared by adding absolute alcohol, Ti(OBu)4, deionized water and HCl, with the mole ratio of 25:1.0:4.0:0.75 under magnetic stirring , to a 25 mL glass bottle via stepwise hydrolysis. Then it was stirred for 4 h and aged at room temperature for 24 h.

The ZrO2 sol was prepared by dissolving a certain amount of ZrOCl2·8H2O into absolute alcohol in a 25 mL glass bottle, and the concentration of ZrOCl2·8H2O was 1.6 mol/L. The sol was mechanically stirred for 30 min at room temperature, and then heated to 85℃ and kept at 85℃ for 20-25 min. After the reactant was cooled to room temperature, a cream transparent sol was obtained.

The PVDF solution was prepared by dissolving 1 g PVDF in 3.9 mL DMAc under magnetic stirring.

The mixed sol was prepared by mixing TiO2colloidal solution with ZrO2 colloidal solution. The mole fraction of ZrO2 colloidal solution was 40mol%, 50mol%, and 60mol%. The mixture was mechanically stirred for 1 h. The PVDF solvent was dropped in 50mol% ZrO2 sol to get sol mixture (mass fraction of PVDF in the total sol was 0, 0.1wt% and 0.5wt%).

The film was obtained by coating the sol on the K9 glass via Czochralski method at the pulling rate of 2.0 mm/s. Then it was dried in the air at 25℃ for 5-6 d.

1.3 Characterization

Cross-sections of the films samples were observed under MAGELLAN400, FE-SEM, (FEI Co., USA). The transmittances of the PVDF/ZrO2-TiO2 films were measured on CARY500, UV-Vis-Nir spectrophotometer (Varian Co., USA) at 25℃ in the wavelength range of 190- 1100 nm. The refractive indexes of films were measured on GES5E, Variable Temperature Ellipsometer (SOPRA Co., France). Contact angles of the film samples were measured with OCA20 Contact Angle System supplied by Dataphysics Corporation (German). The accuracy of measurements is ±0.1°. A water droplet (2.0 μL) was deposited on the surface of the film with a microliter syringe under a middle speed. Each value was obtained 10s after dropping water on the film surface. FT-IR spectra of the PVDF/ZrO2-TiO2 films were recorded on Nexus spectrometer in transmission mode (Thermo Co., USA).

2 Results and discussion
2.1 SEM analysis

Figure 1 showed the cross sections of the films. As shown in Fig. 1, the films were evenly coated on the substrate glasses. The thicknesses of the films were as follows: 178.1, 163.5-184.6, 282.7-287.3, 217, 373.7 nm for ZrO2(40mol%)-TiO2, ZrO2(50mol%)-TiO2, ZrO2(60mol%)- TiO2, PVDF(0.1wt%)/ZrO2 (50mol%)-TiO2, PVDF (0.5wt%)/ ZrO2(50mol%)-TiO2 films, respectively.

Fig. 1 Cross-sectional images of PVDF/ZrO2-TiO2 film(a) ZrO2(40mol%)-TiO2; (b) ZrO2(50mol%)-TiO2; (c) ZrO2(60mol%)-TiO2; (d) PVDF(0.1wt%)/ZrO2(50mol%)-TiO2; (e) PVDF(0.5wt%) ZrO2(50mol%)-TiO2

So it could be concluded that the thickness of the films increased with the increasing of the mole fraction of ZrO2. The films thickened after the adding of PVDF, and the more PVDF the films contained, the thicker the films were. It should be attributed to the viscosity increasing with the increasing mass fraction of PVDF.

2.2 Contact angle analysis

The contact angles between water and PVDF/ZrO2(50mol%)-TiO2 film phases were measured and the results were shown in Fig. 2. It can be observed that when the mass ratios of PVDF are 0.1wt% and 0.5wt%, the contact angles of PVDF/ZrO2(50mol%)-TiO2 film reach 99.6° and 105.6°, respectively, while that of pure ZrO2(50mol%)- TiO2 film is 97.3°. It is indicated that PVDF is mixed in the pure ZrO2(50mol%)-TiO2 film, for PVDF is hydrophobic.

Fig. 2 Contact angle images of PVDF/ZrO2 (50mol%)-TiO2 film(a) Without PVDF; (b) PVDF (0.1wt%); (c) PVDF (0.5wt%)

2.3 FT-IR Spectrum

In Fig. 3, absorption peak centered at 472 cm-1 belongs to the Zr-O-Zr stretching vibrations and Ti-O-Ti stretching vibrations[ 2, 16]. The absorption peak of Zr-O stretching vibrations and Ti-O stretching vibrations occurr at 648 cm-1[ 2, 16]. All the spectra give peaks at 1630 cm-1 corre sponding to the bending vibrations in H2O molecules[ 17], which may be generated during polycondensation or absorbed from the air. On the other hand, it can be confirmed that with the mole fraction of ZrO2 increasing, absorption peak of Zr-O-Zr is strengthened, while peaks belonging to Ti-O-Ti weakened.

Fig. 3 FT-IR spectra of ZrO2-TiO2film

In Fig. 4, the peaks of Zr-O-Zr and Ti-O-Ti also appear. The presence of PVDF is verified by the C-F stretching vibration peak centered at 1190 cm-1 and asymmetric C-H stretching vibration peak occurred at 2970 cm-1 observed on the PVDF/ZrO2-TiO2 film. Additionally, the peak centered at 1400 cm-1 is contributed to C-H stretching vibration. Therefore it can be concluded that PVDF is successfully added in the ZrO2-TiO2 film.

Fig. 4 FT-IR spectra of PVDF(0, 0.1wt%, 0.5wt%)/ZrO2(50mol%)-TiO2 film

By compare, it can be confirmed that C-F stretching vibration peak, asymmetric C-H stretching vibration peak and the C-H stretching vibration peak of PVDF(0.5wt%)/ ZrO2-TiO2 film is stronger than that of PVDF(0.1wt%)/ ZrO2-TiO2 film. The higher the mass fraction of PVDF is, the stronger the peaks are, which further proves the existence of PVDF in the ZrO2-TiO2 film.

2.4 Transmittance spectrum

It can be found in Fig. 5 that the descending order of the transmittance of ZrO2-TiO2film is: ZrO2(60mol%)- TiO2 film, ZrO2(50mol%)-TiO2 film, ZrO2(40mol%)-TiO2 film, because the transmittance of ZrO2 is higher than that of TiO2[ 18].

Fig. 5 Transmittance spectra of ZrO2(60mol%)-TiO2 film, ZrO2(50mol%)-TiO2 film and ZrO2(40mol%)-TiO2 film

In Fig. 6, the transmittance of pure ZrO2-TiO2 film is higher than that of PVDF(0.1wt%)/ZrO2-TiO2 film, except for wavelength ranging 586-752 nm; in other ranges of wavelength, the descending order of the transmittance is as follows: pure ZrO2(50mol%)-TiO2 film, PVDF(0.1wt%)/ ZrO2(50mol%)-TiO2 film, PVDF(0.5wt%)/ ZrO2(50mol%)-TiO2 film.

Fig. 6 Transmittance spectra of ZrO2(50mol%)-TiO2 film, PVDF (0.1wt%)/ZrO2(50mol%)-TiO2 film and PVDF(0.5wt%)/ ZrO2(50mol%)-TiO2 film

2.5 Band gap analysis

Figure 7 shows the descending order of laser induced damage threshold: ZrO2(60mol%)-TiO2 film, ZrO2(50mol%)-TiO2 film, ZrO2(40mol%)-TiO2film. This is because laser induced damage threshold of ZrO2is higher than that of TiO2[ 18].

Fig. 7 ( αh v)1/2- E curves of the ZrO2(40mol%, 50mol%, 60mol%)-TiO2film

Figure 8 shows that laser induced damage threshold of ZrO2(50mol%) -TiO2 film increases after being added with 0.1wt% and 0.5wt% PVDF. The descending order of laser induced damage threshold is: PVDF(0.5wt%)/ ZrO2(50mol%)-TiO2film, PVDF(0.1wt%)/ZrO2(50mol%)-TiO2film, pure ZrO2(50mol%)-TiO2 film. Additionally, the rate of increasing is quite slow.

Fig. 8 ( αh v)1/2- E curves of the PVDF(0, 0.1wt%, 0.5wt%)/ZrO2(50mol%)-TiO2 film

2.6 Refractive index studies

Figure 9 shows the refractive index of the films ( λ=550 nm), it can be found that the refractive index of the films reduced with the increasing of mole fraction of ZrO2. The descending order of refractive index is: ZrO2(40mol%)- TiO2 film, ZrO2(50mol%)-TiO2 film, ZrO2(60mol%)-TiO2 film, which is because the light transmittance of ZrO2 is higher than that of TiO2. So when the mole fraction of ZrO2 increases, the light transmittance increases and the refractive index decreases.

Fig. 9 The refractive index of ZrO2(50mol%)-TiO2 film, PVDF (0.1wt%)/ZrO2(40mol%)-TiO2 film, PVDF(0.1wt%)/ZrO2(50mol%)-TiO2 film, PVDF(0.1wt%)/ZrO2(60mol%)-TiO2 film and PVDF(0.5wt%)/ZrO2(50mol%)-TiO2 film

Also, it can be demonstrated that the refractive index of the films increases with the increasing of the mass fraction of PVDF. The descending order of refractive index is PVDF(0.5wt%)/ZrO2(50mol%)-TiO2 film, PVDF (0.1wt%)/ZrO2(50mol%)-TiO2 film, ZrO2(50mol%)-TiO2 film, this is because that PVDF is a semitransparent polymer and its light transmittance is far lower than that of ZrO2. Therefore, with the increasing of the mass fraction of PVDF, the light transmittance decreases and the refractive index increases.

3 Conclusion

PVDF/ZrO2-TiO2 films were successfully prepared on the K9 glass substrate by Sol-Gel method. The addition of PVDF in the optical films increases the contact angle between water and the films. Eg of ZrO2-TiO2optical films slightly widened with the increasing of ZrO2content, and Eg of PVDF/ZrO2(50mol%)-TiO2 films widened as the mass fraction of PVDF increases. Refractive indexes of ZrO2-TiO2 optical films increase as the mole fraction of ZrO2 decreases, and refractive indexes of PVDF/ ZrO2(50mol%)-TiO2 films increase as the mass fraction of PVDF increases. Eg of PVDF/ZrO2(50mol%)-TiO2 film widened from 3.520, 3.528 to 3.548 eV, and refractive index are increased from 1.8721, 1.8986 to 2.9661 with the increasing of the mass fraction of PVDF. Therefore, PVDF/ZrO2-TiO2 optical films will have a promising application in the laser system.

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